Qualitätssicherung

Soniu provides custom manufacturing services. We have rich experience in manufacturing water bottles with custom shape, custom lids, custom patterns, custom colors, custom imprints, custom logos and custom packaging, etc. Founded In 2002, Soniu is a leading vacuum insulated stainless steel water bottle manufacturer. We focus on developing and manufacturing high quality metal water bottles, tumblers, flasks, coffee cups, travel mugs, coffee pots, wine bottles, food containers, beer pints, beer growlers and other vacuum insulation stainless steel drinkware / containers. Occupying 30,000 square meters, Soniu has more than 900 workers and is the most reliable water bottle supplier in China.

Water Swelling Line
Robert Metalworking Line

Qualitätssicherung

The material used to make insulated water bottles is stainless steel, which forms the inner bottle and the outer bottle. SUS304 (18 / 8 food grade stainless steel) is the most widely used as stainless steel, and is used in food equipment, general chemical equipment, atomic energy industry, etc. SUS304 is corrosion resistance, heat resistance, low temperature strength and good mechanical properties. SUS304 using temperature: -196 to 800 °C.

Spectral Tester

Spectral Tester

Universal Material Testing Machine

Laser Engraving

Automatic vacuum sealing performance tester

Automatic vacuum sealing performance tester

Coating hardness tester

Coating hardness tester

Dish-Washing Machine

Dish-Washing Machine

Drop testing instrument

Drop testing instrument

Simulation testing of goods transportation process

Simulation testing of goods transportation process

Constant Temperature And Humidity Test Chamber

Constant Temperature And Humidity Test Chamber

Drop testing instrument

ROHS Directive Hazardous Element Tester

ROHS Directive Hazardous Element Tester

Salt Spraying Tester

Salt Spraying Tester

Wear resistance tester

Wear resistance tester

Rorque Tester

Rorque Tester

Herstellungsverfahren für vakuumisolierte Edelstahlflaschen mit Becher

Kurzbeschreibung: Edelstahl kommt im Werk in Form von Kiefern und Blechen an -> Herstellung von Außen- und Innenflasche -> Montage und Schweißen -> Vakuumieren -> Dekorieren.

Customization Unlimited
Competitiveness High
Premium Outlook
Product Quality

01

Sign NDA

NDA ist die Abkürzung für Non-Disclosure Agreement (Geheimhaltungsvereinbarung). Bevor Sie vertrauliche Informationen (z. B. Zeichnungen oder Designkonzepte) über Ihr individuelles Wasserflaschenprojekt offenlegen, unterzeichnen wir mit Ihnen eine NDA.

Drawing Line

02

Complete Design Drawing

Base your drawing, our engineering team will release DFM (Design For Manufacturing) report and help revise the drawing. If you only have a design concept without drawings, our R&D team offers design support to complete the drawing.

03

Quotation & Payment

Nachdem wir alle Ihre Anforderung haben, zitieren wir für beide Werkzeugkosten und Produktpreise. Zahlungsbedingung für Werkzeuge ist, dass, 50% Anzahlung und 50% nach Probe von Ihnen genehmigt. Zahlungsbedingung für die Massenproduktion ist normalerweise 30% Ablagerung + 70% Balance vor Versand.

04

Tooling Fabrication & Sample Approval

Die Vorlaufzeit für die Herstellung von Werkzeugen beträgt 5 Wochen. Sie erhalten ein 3D-gedrucktes Prototyp-Muster, um das Design zu finalisieren, sowie T1- und T2-Muster für die endgültige Freigabe Ihrer kundenspezifischen Form für Flaschenbecher.

05

Mass Production

Nachdem das T2-Werkzeugmuster genehmigt und die Anzahlung eingegangen ist, beginnen wir mit der Massenproduktion. Die Vorlaufzeit der Massenproduktion beträgt 45 Tage. Es wird noch länger für benutzerdefinierte Design intelligente Wasserflasche Projekte sein.

Powder Coating Process Line
Spray painting production line

06

Final Payment & Shipping

Nach Erhalt der Restzahlung arbeiten wir mit Ihrem Spediteur zusammen, um den Versand zu organisieren. Wenn Sie keine Erfahrung mit dem Import aus China haben, können wir die gesamte Logistik übernehmen und den Versand weltweit von Tür zu Tür organisieren.

Some Inspirations

We have rich experience in custom manufacturing all types of drink water bottles with high quality and competitive prices. We design products with an emphasis on innovation, timelessness, simplicity, and sustainability. Helping customers achieve value is our aim.

With our outstanding R&D and design capabilities, good product quality and cost performance, and fast product delivery, we have gained recognition and established more stable relationships with international brand owners and large supermarkets. We have also helped many startups grow together and help them profit from their projects. Please contact us for bulk orders water bottles.

Beat The Competition

With NIU Bottle

We NIU Bottle, a professional China OEM/ODM Manufacturer factory of stainless steel vacuum insulated water bottle tumbler bowl container offer one stop solution for your custom design project from concept design to prototype sample, tooling development, trial run production, mass production, inspection & tests, and final shipment with fast delivery, low MOQ, high-end quality, and reliability for long term business cooperation relationship.

We always looking for and chasing GOOD REPUTATION for every customer.

Industry Expert for Every Job

Industry Expert for Every Job A dedicated expert is assigned to each project specialized to that specific industry.

Perfection in Packaging at the best rates

Looking forward to standing out among contenders? IBEX Packaging is with you!

Free Quote & Consultations

Customer support is available 24/7 to assist you with any info, queries, order tracking & more.

Quality Control

From designing, planning & production to timely delivery, every step of our process reaches completion.

Beat The Competition

Häufig gestellte Fragen

You can email to us with your question or requirements any time, and we will reply to you within 24hours

Bottle: double wall stainless steel 18-8

Lid: Tritan or Polypropylene

Gasket: silicone

100% food grade, BPA Free, FDA/LFGB comply

MOQ:3000pcs each color each design bottle tumbler

Sample payment: 100%

Tooling payment:50% deposit, 50% balance after sample approval

Product order payment: T/T 30% deposit, 70% after pre-shipment inspection

It’s no problem to arrange third party inspection before shipment, please book the inspection date 7 days in advance

Color: Pantone Number

Logo: AI

Drawing: DWG/STP/IGS/SOLIDWORKS etc.

Sample lead time: 7days

Tooling lead time: 30~45days

Production lead time: 30days

Usually we book the shipment with your appointed forwarder, or can ship to your warehouse with our shipment company

Production Manufacturing Processes

1.Bottle Body Production: 1.raw material → 2.shaping of outer cup and inner tank → 3.welding getter on the bottom piece → 4. copper lining on the surface of inner tank (optional) → 5. welding to join the outer shell with inner tank together → 6. ultrasonic cleaning → 7. vacuum producing (test vacuum 100% first time) → 8. electrolysis → 9. polishing (test vacuum 100% second time) → 10. decoration (painting, powder coating, water transfer, heat transfer printing, laser engraving, silk-screen printing etc.)

2.Bottle Cap/Lid Production: 1. plastic raw material → 2. injection molding → 3. assembly

3.Bottle Assembly and Packaging: 1. confirm packaging requirement per PO → 2. prepare all parts → 3. cleaning dust → 4. inspect parts → 5. assembly bottle body and cap → 6. add sticker or label → 7. on-line 100% inspection → 8. pack into gift box → 9. pack into carton box → Finish

It’s more than 100 production processes for stainless steel Bottle, usually takes 30 days more production lead time for an order from raw material to final shipment ready, more details you wan to know can watch below video or contact NIUBOTTLE  Team for technique support.

 

Play Video

  1. Purchase raw material
  2. Cutting stainless steel tube
  3. Shape forming with water swelling ( or deep drawing forming) depends on the design requirement
  4. Cutting into 2 pieces
  5. Mouth forming with threads if need
  6. Matching and welding the mouth of stainless steel vacuum flask (the out wall and inner wall join together then do Laser welding)
  7. Welding the bottom cap and with an attachment of Getter

1.Bottle Body Production: 1.raw material → 2.shaping of outer cup and inner tank → 3.welding getter on the bottom piece → 4. copper lining on the surface of inner tank (optional) → 5. welding to join the outer shell with inner tank together → 6. ultrasonic cleaning → 7. vacuum producing (test vacuum 100% first time) → 8. electrolysis → 9. polishing (test vacuum 100% second time) → 10. decoration (painting, powder coating, water transfer, heat transfer printing, laser engraving, silk-screen printing etc.)

2.Bottle Cap/Lid Production: 1. plastic raw material → 2. injection molding → 3. assembly

3.Bottle Assembly and Packaging: 1. confirm packaging requirement per PO → 2. prepare all parts → 3. cleaning dust → 4. inspect parts → 5. assembly bottle body and cap → 6. add sticker or label → 7. on-line 100% inspection → 8. pack into gift box → 9. pack into carton box → Finish

It’s more than 100 production processes for stainless steel Bottle, usually takes 30 days more production lead time for an order from raw material to final shipment ready, more details you wan to know can watch below video or contact NIUBOTTLE  Team for technique support.

 

Play Video

  1. Purchase raw material
  2. Cutting stainless steel tube
  3. Shape forming with water swelling ( or deep drawing forming) depends on the design requirement
  4. Cutting into 2 pieces
  5. Mouth forming with threads if need
  6. Matching and welding the mouth of stainless steel vacuum flask (the out wall and inner wall join together then do Laser welding)
  7. Welding the bottom cap and with an attachment of Getter
  8. Vacuum process inside the vacuum machinery around 4 hours to create vacuum insulated layer between the double walls stainless steel
  9. Vacuum Insulation Test (measure the stainless steel bottle tumbler is good quality or faulty on vacuum insulation) 100%
  10. Electrolysis for the inside of the stainless steel vacuum insulated flask (it can clean the dirty to have nice surface, also create a layer on the inner surface to have good corrosion prevention)
  11. Inspection of electrolysis quality 100%
  12. Polishing the surface of outer wall of the stainless steel insulated flask
  13. Inspection of Polishing quality 100%
  14. Vacuum insulation test 100% second time
  15. Decoration(spray painting, powder coating, water transfer painting, heat transfer printing, logo printing or laser engraving etc.)
  16. Assembly with caps, cleaning, inspection, packaging
  17. Out going final QC inspection
  18.  
  19. Vacuum Insulation Test (measure the stainless steel bottle tumbler is good quality or faulty on vacuum insulation) 100%
  20. Electrolysis for the inside of the stainless steel vacuum insulated flask (it can clean the dirty to have nice surface, also create a layer on the inner surface to have good corrosion prevention)
  21. Inspection of electrolysis quality 100%
  22. Polishing the surface of outer wall of the stainless steel insulated flask
  23. Inspection of Polishing quality 100%
  24. Vacuum insulation test 100% second time
  25. Decoration(spray painting, powder coating, water transfer painting, heat transfer printing, logo printing or laser engraving etc.)
  26. Assembly with caps, cleaning, inspection, packaging
  27. Out going final QC inspection

 

WAS DIE LEUTE SAGEN

Zufriedene Kunden

Wir bei NIU Bottle nehmen die Auswirkungen auf die Umwelt ernst und sind bestrebt, unseren ökologischen Fußabdruck so weit wie möglich zu reduzieren. Wir sind stolz darauf, eine Auswahl an nachhaltigen Flaschen anbieten zu können, die aus recycelten Materialien hergestellt sind. Wir können aus einer Reihe von recycelten Materialien herstellen, darunter recycelter Stahl, PP, PET und Tritan Renew, mit einer Recyclingrate von bis zu 90%. Unser Produktionsprozess ist durch RCS-, GRS-, GLF- und ISCC-Zertifikate zertifiziert. Außerdem werden unsere Flaschen antibakteriellen Tests und FDA-Tests unterzogen, um sicherzustellen, dass sie für den täglichen Gebrauch sicher sind.
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